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                                 Playing with Reliability and Environmental Testing

Background info, Tips and FAQ's

In deze sectie:

  • Wat is reliability?
  • Wat zijn omgevingstesten?
  • Welke ontwikkelingen zijn er gaande? (tips from homepage - English)
  • Andere vragen
  • Wat is reliability?

    Reliability betekent vrij vertaald betrouwbaarheid en bedrijfszekerheid. Reliability beschrijft de produktkwaliteit, maar ook de produkt robuustheid (fitness for use).

    Nu is het begrip kwaliteit erg abstract, moeilijk te meten en gebaseerd op perceptie van het produkt en de attributen daaromheen, bijvoorbeeld service. Reliability daarentegen, is veel beter zichtbaar te maken, bijvoorbeeld door testplannen te tonen, door de produkt performance te meten. Deze zichtbaarheid maakt het ook onderscheidend en inzichtelijk, vandaar dat het begrip reliability meer en meer aanhang vindt.

    Een term die vaak aan reliability gekoppeld wordt heet MTBF. Dit betekent Mean Time Between Failure(s), de gemiddelde tijd tot tussen het falen of (beter) MTTF, Mean Time To Failure, de tijd totdat het eerste falen optreedt. Er is hierover veel discussie, we zullen details achterwege laten, maar het geeft wel aan dat Reliability te kwantificeren is.

    Er wordt dan ook veel gesproken over "Kwaliteit voor een bepaalde tijd". Maar ook vanuit een faal- of levenscyclusanalyse (FMECA, LCA) worden kritische punten uit het ontwerp in een vroeg stadium zichtbaar gemaakt.

    Tenslotte is het testen uiteraard het bewijs van een goed ontwerp. Het ultieme bewijs ligt natuurlijk bij de klant en eindgebruiker. Dit gebruik willen we natuurlijk zo goed mogelijk nabootsen (simuleren). 

     

    Wat zijn omgevingstesten?

    Met omgevingstesten proberen we het uiteindelijke gebruik d.m.v. testen na te bootsen, te simuleren.

    Wanneer we echter een levensduur van 3 jaar willen simuleren, dan zouden we dus 3 jaar moeten testen. Simulatie betekent daarom niet alleen nabootsen, maar ook het versnellen van de gebruiksduur. Zo kan de 3 jaar met 3 weken testen gesimuleerd worden.

    De testen dienen goed gekozen te worden. We onderscheiden diverse soorten testen:
    1.   Klimaattesten 
    2.   Mechanische testen
    3.   Terrestische testen
    4.   Levensduurtesten
    5.   Robuustheidstesten

     

    R2R training

    T: +31 (0) 592 370074
    M: +31 (0) 6 2276 3069
    I:   www.reliability-test.nl
    C:info@reliability-test.nl

    Training in cooperation with S2T Bergschenhoek.

     

     

     

     

    TRAININGS & LINKS

    Basic training - Dutch  
    (mei 2009)

    Basic training - English
    (november 2009)

    Industry developments

    = R= Today you can diversify and beat the competition by means of quality. Costs are everywhere under high pressure, but the most reliable and effective firms can build in quality and reliability with no costs (Crosby: Quality is free !)  (mar. 2009)

    =R =   Globalization or localisation? 
    Often it is the question if T&V departments should be centralised or being localised. Centralised means a high level of uniformity and build knowledge centers. However, localization means adaptation to local market needs, this means local conditions, like temperature, humidity, and most important local use. Culture and politics are nearly unchangeable parameters. This is the paradox between the demand for global synergy and the demand for local responsiveness. It is up to you to decide where to put the focus on. Often the phrase "Think global, act local" is ised to emphasize this dilemma, but this is to easy. Standardization, coordination and centralization are the most important mechanisms to study for a good trade off. Do you want to be a Mac Donalds?   (mar. 2009) 

    =R =   The area of reliability and quality engineering plays an important role in total business and organisational structures. Developments in the industry, standards, substitutes, competitors and especially dynamic business factors (economics, political, cultural) will constantly influence the role of reliability and testing. 

    Todays financial crisis brings us to the notion how these industry developments occur. There are certain patterns that emerge from time to time. These are:

    • Convergence - divergence
    • Concentration - fragmentation
    • Vertical integration - fragmentation
    • Horizontal integration - fragmentation
    • International integration - fragmentation
    • Expansion - contraction

    These developments can come gradually, continuously, discontinuously and hypercompetitve. The book of Bob de Jong can give you more insight in these changing structures, but it's clear that you will face them. Where are you today? 

    (Source: Strategy Synthesis, Dr. Bob de Jong)

    = R= "There cannot be a crisis......   my agenda is already full!   "  (Henry Kissinger)  (mar. 2009)

    = R = The credit crisis has its effects on reliability too. On one hand company like to save money in testing. Indeed, by skipping one test you might save up to 1.000 euro. This can be achieved by effective and efficient testing, as well as by means of proper analysis. On the other hand companies become more critical towards quality, especially the trade off "quality for money". If the money is spend, quality is expected and demands for serviceability and costs, durability/reliability and "just enough" are rising because of the current market situation. (mar. 2009)

     

    Frequently Asked Questions

    =R =   What is the most effective test?

    Difficult to answer because it strongly depends on the product and application.
    In general low temperature tests are less severe. Temperature shocks however are very severe because they cause cracks and heavy ageing in electronics interconnections.
    Mechanical tests like vibration are on the lower levels less severe then for example drop tests. But in vibration another failure mechanisme is addressed (ageing) then with drop test (impact).

    =R = Why is there a difference in calculated and practical results?

    Much calculations are done with the Arrhenius equation, which is a good law. However the pitfall is in the activation energy (Ea). This value is in the exponent and has a relatively large impact. The value Ea is often quite trivial, because for new components there is no real data. For older components data is available. In practice the value is between 0.2 and 0.6.

     

     

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